Submarines: AUKUS SSN Plan

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September 13, 2024: In 2021 Australia decided to abandon diesel-electric subs for nuclear-powered ones. Australia sought to obtain eight American Virginia-Class SSN nuclear attack submarines. The first three will be transferred from the United States, with the first one arriving in 2033. The other five will probably be built in Australia, with some modifications requested by Australia which will technically make the Australian Virginias a variant of the American Virginias. The first three will arrive from the United States in the 2030s. Two will be transferred from the U.S. Navy while the third will come from one of the American Virginias under construction. The first two American Virginias will be used to complete the training of Australian crews. Australia will establish a shipyard and workforce capable of building the other five Virginias locally and this will take until 2052 for all eight Australian SSNs to be in service. To speed this up or simply make sure all eight are in service by 2052, the American may transfer another two, leaving Australia to build the last three. The Australian capability to build Virginians will also provide Australia with the capability to maintain, repair and upgrade Australian SSNs as well of those of allies like the United States and Britain. The U.S. plans to eventually have 66 Virginians in service by the 2040s and each of these will serve for at least 30 years. Currently, only 20 Virginias are in service with the construction of another 40 approved. The rest will be upgraded models that will be more expensive and require Congressional approval.

As of 2024 there are 22 Virginia class SSN in service. Currently Block 3 and 4 Virginia's take about six years to build. In 2008 the navy got its fifth Virginia eight months ahead of schedule and under budget. At that point, the Virginias were taking 5-6 years to build and arriving at the rate of one a year. Over the last decade, the speed of construction has increased as well as the rate of delivery, now one or two a year. This is essential to replace the aging Los Angeles class boats. Covid19 halted the ability to build Virginias at the rate of two a year. Another time-consuming element is that current Virginias are 30 percent larger than the previous ones because they will have 40 launch tubes for cruise missiles. This is about three times as many cruise missile tubes as the previous Virginias. That means even more skilled workers are needed for the larger Virginias.

The Navy currently plans to have up to ten Virginias under construction at the same time. Blocks 1-4 of Virginia are all armed the same way but Block 5 (arriving in the mid-2020s) will have additional space to store and launch missiles and will carry 65 missiles and torpedoes. This is 75 percent more than Block 1-4 boats. This will be accomplished by adding an additional section called the VPM or Virginia Payload Module. This adds 25.6 meters to the length of the sub and increases displacement to 10,400 tons. Each new Block gets better electronics and sensors and it is believed that the passive sonar in the late model Virginias have much longer and accurate detection ranges. Block 5 will also receive a large number of equipment upgrades. The main problem with future Virginias is their larger size plus a shortage of shipyard capacity to simultaneously build all of them and the new Columbia-Class SSBN (larger ballistic missile carrying nuclear subs).

Diverting existing Virginias and some on order to Australia is not seen as a problem as Australia is a long-time American ally and is facing the same Chinese naval threat as the United States. The planned Australian SSN shipyard is a major advantage for the U.S. Navy because currently the two American yards are on the Atlantic coast. Some SSN maintenance can be done at Pacific coast naval facilities but, for shipyard level attention, a Pacific-based SSN must make a long trip to the east coast of the United States.

Australia’s decision to go nuclear came in 2021 and required the cancellation of a $65 billion contract with a French firm to build twelve non-nuclear versions of the new French Barracuda class SSN. Simultaneously it was announced that Australia had formed a military cooperation coalition with Britain and the U.S. called AUKUS. This made Australia a member of an exclusive club, one that long consisted of only two members: the United States and Britain. This special arrangement dates from the late 1950s when the U.S. agreed to provide Britain with access to military tech that America shared with no one else. This included nuclear submarine tech, including reactor design and SLBMs (Sea Launched Ballistic Missiles). France was offered access to submarine nuclear reactor tech but declined and developed its own. In the case of the twelve French Attack class non-nuclear subs, Australia was concerned about constantly growing delays and escalating costs. The contract contained numerous opportunities for Australia to terminate the deal, with minimal cancellation fees, for failure to meet deadlines. Australia exercised one of those termination opportunities, which the French never expected.

France reacted with denunciations against Britain and the U.S. for conspiring with Australia to steal the contract. That made for great headlines but wasn’t true. Australia was already paying a lot of money to deal with the delays already incurred. For example, two months before the French deal was canceled, Australia decided to spend over $4 billion to refurbish all six, instead of just three, of its current Collins class diesel-electric submarines. This was necessary to deal with delays in the construction of the twelve new Attack class boats. The Attack class are smaller diesel-electric versions of the new French SSNs without the massive reactor and additional equipment needed to support it. Part of the problem was that the Barracuda SSNs took longer than expected to enter service, which delayed equipping the Australian shipyard selected to use French SSN tech to build the non-nuclear Shortfin Barracuda. As a result of the delays in France and Australia, the cost of developing and building the Attack class boats in Australia had increased by over fifty percent. Extending the life of all six Collins class boats was seen as a cheaper and safer alternative than scrapping the innovative Shortfin Barracuda project and looking elsewhere.

One likely replacement was the German 216 class boats, which came in second in the competition to replace the Collins class. The 216s are smaller and less effective, on paper, than the Shortfin Barracuda but can be delivered on time and at half the original cost of the French design. France was aware of this possibility but did not expect the AUKUS deal which would enable Britain and the U.S. to share nuclear submarine tech with Australia. This appeals to Australia because the Americans share nuclear sub tech with Britain, not construction contracts, and continues to do so. Britain designs and builds its own SSNs and SSBNs. While Britain uses American SLBMs (Sea Launched Ballistic Missiles), Britain supplies its own nuclear warheads. Much, if not most of the tech in British SSNs and SSBNs is British and Australia would like to purchase American and British tech for the six to eight SSNs Australia plans to build or buy to replace the French Barracuda design.

The Collins class boats entered service between 1996 and 2003 and were expected to retire after 30 years of service. That long service life was attained by giving each Collins class boat one or more expensive refurbishments when the boats got older. By refurbishing all six Collins class boats one more time, all will have a useful life of 37 years and retire much later, sometime in the 2040s, giving the Attack class enough time to enter service to replace the six retiring Collins class subs. The first Attack class boat was supposed to be in service by 2035. By 2021 Australia had doubts that the Attack class subs would be ready before Collins class boats were too old to be operated safely. Australia had been discussing this with the British and Americans for over a year and the AUKUS proposal came out of that. There would have been an AUKUS agreement no matter what happened to the Barracuda project. The Australian naval officers had long been interested in the British switch to an all-nuclear sub force in the 1990s. Since the 1960s Britain had maintained a mixed nuclear/diesel-electric submarine force but when they put their first SSBNs into service during the 1990s they found it practical to go all nuclear rather than continue developing and building nuclear and non-nuclear subs. Now Australia plans to make the same switch.

The non-nuclear Barracuda began in early 2016 when it was agreed that the French firm DCNS would design and share construction of twelve new diesel-electric submarines. Australians preferred the French design because it was a larger boat than those offered by Germany and Japan. The French proposal was a diesel-electric version of their new Suffren (Barracuda) class SSNs. This non-nuclear Shortfin Barracuda design was about 20 percent smaller than the 4,700-ton nuclear powered Suffren but was otherwise very similar with a crew of about 60, four 533 mm torpedo tubes and 24 torpedoes, missiles or mines.

A major selling point for the Barracuda was the proven silencing technology France had developed for their SSNs. This would now be added to an inherently quiet diesel-electric design. The Shortfin Barracudas were to be built in Australia as the Attack class and cost about $2.4 billion each. This included an AIP (Air Independent Propulsion) system that would allow these boats to operate submerged for two weeks at a time. French firms were to only control about half of the construction budget, with much of the rest going to American firms that would provide the electronics and weapons. The RAN (Royal Australian Navy) Attack subs were to begin construction in 2022 and enter service in 2035. That did not happen because of problems in France.

In mid-2019 the first of six new French Barracuda type SSNs was launched. Called the Suffren, it officially entered service in late 2020 but was not completely operational until 2021. All six will be in service by the late 2020s. Back in 2006, France decided to buy six Barracuda class SSNs, for about $1.5 billion each. These 4,700-ton boats are smaller than America's new 7,300-ton Virginia class subs, which cost about $2.8 billion each and use different nuclear power plant and silencing technologies. The unique French tech works but since they developed it themselves, without relying on the use of American tech, like the British do, getting a new class of SSNs into service usually takes longer than British or American designs and, in this case, took much longer than expected.

Construction on the first Barracuda began in 2007 and it was supposed to be launched by 2012. That launch date was tentative and was delayed until 2019 because development of the Barracuda nuclear power plant began in 2003 and soon ran into problems. Problems with the power plant were no surprise because France, unlike Britain, did not license the American SSN power plant. This would make it more difficult to export French nuclear subs, which France has never been able to do because of a lack of customers. The French chose a different power plant design that used commercial, not military grade, nuclear fuel. This meant French nuclear subs had to be refueled more often, but this was made easier by building the hull with special large hatches that could be quickly opened once every 7-10 years for refueling, then sealed again. France is the only nation using this type of ship power plant and had to handle development and maintenance procedures itself. With a small fleet of nuclear subs, this increased the cost per sub. Britain, by licensing the American tech, gets the benefit of a much larger American nuke fleet and the larger budget for work on the power plants. Ever since the first Barracuda began construction, the delays have come from power plant problems. By 2012 it was believed that launch date could be 2017 but delays perfecting the power plant continued. The sub could not be launched until the power plant was completed and the hull made watertight.

Delays in getting the Barracudas into service added more delays in completing the Attack class design and getting construction going. Australia exited the Attack class agreement because it appeared that AUKUS provided a more reliable and affordable solution that also enabled a switch to an all-nuclear sub force. Britain and the U.S. also provide crew and construction staff training in a common language and the option to lease one or more American or British SSNs that are about to retire. This would have the Australian crews ready by the time the first Australian SSN entered service. By building these subs in Australia, American and British nuclear subs would have access to some repairs or maintenance for their nuclear subs operating in the Western Pacific. The U.S. currently has over half its SSNs operating in the Western Pacific.

One critical factor to how many SSNs Australia will build is the problems Australia already has finding enough qualified recruits for their diesel-electric subs. Britain and the U.S. have similar problems with their nuclear subs, as does China with its diesel-electric and nuclear subs. That might make it easier for Australia to settle for four or six SSNs rather than the eight currently discussed.

 

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